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3412 Cat Engine

MAINTENANCE INTERVALS Operation and Maintenance Manual Excerpt © 2010 Caterpillar All Rights Reserved ® ® SEBU6497-07 December 2005 Operation and Maintenance Manual 3408C, 3412, 3412C and 3412D High Performance Marine Engines REA1-Up (Engine) 8RG1-Up (Engine) 3JK1-Up (Engine) 7BL1-Up (Engine) SEBU6497-07 75 Maintenance Section Maintenance Interval Schedule i02469150 Daily Cooling System Coolant Level - Check ................ 86 Engine Air Cleaner Service Indicator - Inspect ..... 94 E
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   ® © 2010 CaterpillarAll Rights Reserved ® MAINTENANCE INTERVALS Operation and MaintenanceManual Excerpt  SEBU6497-07December 2005 Operation andMaintenanceManual 3408C, 3412, 3412C and 3412D HighPerformance Marine Engines REA1-Up(Engine)8RG1-Up (Engine)3JK1-Up (Engine)7BL1-Up(Engine)  SEBU6497-07 75Maintenance SectionMaintenance Interval Schedule i02469150 Maintenance Interval Schedule SMCS Code: 1000; 7500 S/N: 8RG1-UpEnsure that all safety information, warnings, andinstructionsare read and understood before anyoperation or any maintenance procedures areperformed.The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, filters, and the replacementof components due to normal wear and aging. Failureto adhere to proper maintenance intervals andprocedures may result in diminished performance of the product and/or accelerated wear of components.Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST,in order to determine the maintenance intervals.Products that operate in severe operating conditionsmay require more frequent maintenance. Note: Befor e each consecutive interval is performed,all maintenance from the previous interval must beperformed.Some maintenance intervals will depend on theoperating environment of the vessel and on theoperatingtime. Operating in water that contains silt,sediment, salt, and algae will adversely affect themaintenance intervals for some items. In addition,intermittent use of the vessel will adversely affect themaintenance intervals for some items.The operating conditions may cause the followingmaintenance items to be performed at a ““WhenRequired”” maintenance interval: “Aftercooler Core - Clean/Test”, “Heat Exchanger - Inspect”,“Seawater Strainer - Clean/Inspect”, and “Zinc RodsInspect/Replace” . Refer to these sections in thisOperation and Maintenance Manual in order todetermine if these maintenance items need to beperformed at the service hour interval listed in theMaintenance Interval Schedule or at the “WhenRequired” interval. When Required Aftercooler Core - Clean/Test ............................... 79Battery - Recycle .................................................. 80Batteryor Battery Cable - Disconnect .................. 81Fuel System - Prime ........................................... 100Heat Exchanger - Inspect ................................... 103Sea Water Strainer - Clean/Inspect .....................110Zinc Rods - Inspect/Replace ................................113 Daily Cooling System Coolant Level - Check ................ 86Engine Air Cleaner Service Indicator - Inspect ..... 94Engine Oil Level - Check ...................................... 96Marine Transmission Oil Level - Check .............. 107Walk-Around Inspection ....................................... 111 Every 250 Service Hours Cooling SystemCoolant Sample (Level 1) -Obtain ................................................................. 87 Initial 500 Hours (for New Systems, RefilledSystems, and Converted Systems) Cooling System Coolant Sample (Level 2) -Obtain ................................................................. 88 Every Year  Cooling System Coolant Sample (Level 2) -Obtain ................................................................. 88 Every 6000 Service Hours or 3 Years Cooling System Coolant Extender (ELC) - Add .... 86 Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change ............. 84 Every 3800 L (1000 US gal) of Fuel or 50Service Hours Sea Water Strainer - Clean/Inspect .....................110Zinc Rods - Inspect/Replace ................................113 First 12 750 L (3375 US gal) of Fuel or 250Service Hours Engine Valve Lash - Inspect/Adjust ...................... 98 Every 12 750 L (3375 US gal) of Fuel or 250Service Hours or Yearly Alternator Belt - Inspect/Adjust/Replace ............... 79Battery Electrolyte Level - Check .......................... 81Cooling System Supplemental Coolant Additive(SCA) - Test/Add ................................................. 88Engine Air Cleaner Element - Clean/Replace ....... 90Engine Crankcase Breather - Clean ..................... 95Engine Oil Sample - Obtain .................................. 96Engine Oil and Filter - Change ............................. 97Fuel System Pr imary Filter - Clean/Replace ....... 101Fuel System Secondary Filter - Replace ............ 102Fuel Tank Water and Sediment - Drain ............... 103Hoses and Clamps - Inspect/Replace ................ 106 Every 76 000 L (20 000 US gal) of Fuel or 1000 Service Hours Aftercooler Core - Clean/Test ............................... 79  76 SEBU6497-07Maintenance SectionMaintenance Interval ScheduleHeat Exchanger - Inspect ................................... 103 Every 76 500 L (20 250 US gal) of Fuel or 1500 Service Hours Engine Speed/Timing Sensors - Check/Clean/Calibrate .............................................................. 98Engine Valve Lash - Inspect/Adjust ...................... 98Engine Valve Rotators - Inspect ........................... 99 Every 153 500 L (40 500 US gal) of Fuel or 3000 Service Hours Alternator - Inspect ............................................... 79Auxiliary Water Pump - Inspect............................. 80Cooling System Coolant (DEAC) - Change .......... 81Cooling SystemWater Temperature Regulator -Replace ............................................................... 90Crankshaft Vibration Damper - Inspect ................. 90Engine Mounts -Inspect ....................................... 95Fuel Injection Nozzles - Test/Exchange ................ 99Starting Motor - Inspect .......................................110Turbocharger -Inspect.........................................110Water Pump - Inspect ..........................................112 Every 570 000 L (150 000 US gal) of Fuel or 10 000 Service Hours Overhaul Considerations .................................... 107
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